Equipment name: 400G\800G Filter fully automatic filter testing machine

Applicable scenarios:

1. Adapt to the Filter type

Classified by function: Infrared filters (IR Filter), ultraviolet filters (UV Filter), polarizing filters (Polarizer Filter), narrowband filters (Narrow Band Filter), neutral density filters (ND Filter), cut-off filters (Longpass/Shortpass Filter), etc.;

Classified by application: Filters for camera modules, Filters for automotive LiDAR, Filters for medical detection equipment, Filters for industrial sensors, Filters for AR/VR devices, etc.;

Classified by size: Supports Filters ranging from a minimum of 1mm×1mm to a maximum of 200mm×200mm, with a thickness range of 0.1mm-5mm (customizable extension).

2. Core Application Industries

Consumer Electronics: Factory inspection of camera module Filters for mobile phones, tablets, and laptops;

Automotive Electronics: Quality inspection of Filters for vehicle cameras, LiDAR, and millimeter-wave radar, meeting automotive-grade reliability requirements;

Medical Equipment: Precision verification of Filters for medical optical devices such as biochemical analyzers and immunoassay instruments;

Industrial Automation: Batch testing of Filters for machine vision systems and industrial sensors;

Optical Instruments: R&D sample testing of Filters for spectrometers, microscopes, telescopes, and other optical instruments.

Core Positioning:

Providing "high-precision, high-efficiency, fully automated" testing solutions for optical filters (including but not limited to infrared filters, ultraviolet filters, polarizing filters, narrowband filters, etc.), replacing traditional manual inspection to address pain points such as high operational errors, low efficiency, and difficult data traceability, helping Filter manufacturers improve quality inspection efficiency and product yield.

I. Core Product Advantages: Addressing Key Pain Points in Filter Inspection

Addressing the core needs of Filter manufacturers in quality inspection such as "high precision requirements, multiple inspection items, large batches, and high labor costs," this equipment achieves three major breakthroughs through deep integration of automation technology and optical inspection algorithms:

1. Fully automated process, efficiency increased by 300%+

The integrated inspection process—"loading → positioning → testing → sorting → data storage"—achieves full automation without manual sorting intervention. A single device can replace 3-5 inspection workers. Depending on product characteristics, one operator can oversee 3-5 machines.

High-speed detection: For filters of dimensions such as 0.76mm×0.76mm*0.5mm, the detection cycle can be as low as 3 seconds per piece (including multi-dimensional test items), with a capacity of over 500 pieces per hour, meeting the high-efficiency quality inspection demands of mass production lines.

Flexible adaptation: Supports rapid switching between multiple filter specifications. Through software parameter adjustments, it adapts to mixed-line detection of filters with different sizes and types.

2. High-precision detection, data accuracy rate ≥99.95%

Leveraging core optical inspection technology, it precisely covers key performance parameters of filters, with detection accuracy far surpassing manual visual inspection.

3. Full data traceability, compliant with quality management systems.

Real-time data storage: The device has a built-in database that automatically records information such as "unique ID, detection time, detection parameters, qualification status, operator, and device status" for each Filter, supporting permanent data storage with unlimited capacity.

Automated report generation: With one-click export to Excel/CSV formatted inspection reports, covering dimensions such as "batch pass rate, defect distribution, and equipment operation logs," meeting the data traceability requirements of quality management systems like ISO 9001 and IATF 16949.

II. Automated Execution System

Feeding mechanism: Uses "expanding crystal ring" or "ring" for feeding.

Transfer mechanism: High-precision linear module (repeat positioning accuracy ±0.002mm), paired with vacuum suction cups (flexible material, scratch-resistant), ensuring stable and deviation-free Filter transfer;

Sorting mechanism: Automatically sorts "qualified products, reworkable products, defective products" based on inspection results, with separate storage to avoid mixing;

Safety protection: Equipped with emergency stop buttons and protective covers, compliant with GB 5226.1 mechanical safety standards, ensuring operator safety.

3. Software Control System

Operation interface: Chinese visual interface with simple operation, supporting one-click functions such as "parameter setting, detection startup, data query, report export" without requiring professional programming skills;

Algorithm Support: Built-in proprietary "Filter Defect Recognition Algorithm" and "Spectral Data Fitting Algorithm," allowing customized detection parameters based on customer needs (such as adding special band transmittance testing or defining defect criteria);

Fault Diagnosis: The software monitors equipment status in real-time, automatically triggering alarms for anomalies (e.g., light source failure, material jamming) and providing fault causes and troubleshooting steps to reduce maintenance difficulty.

IV. Customer Value and Service Assurance

1. Core Value Created for Customers

Cost Reduction: Replacing manual inspection, reducing quality inspection labor costs by 30%-50%; minimizing waste from "misjudging qualified products as defective" due to human error, thereby lowering material loss;

Efficiency Improvement: Increasing detection efficiency by over 5 times, boosting production capacity for mass production lines and shortening delivery cycles;

Quality Enhancement: Achieving industry-leading detection accuracy to ensure 100% of Filters meet customer standards upon shipment, reducing complaint rates;

Compliance: Full data traceability meets industry quality management system requirements, assisting customers in passing audits (e.g., IATF 16949 audits in the automotive industry, GMP audits in the medical industry, and ISO 9001 audits).

2. Full Lifecycle Service Assurance

Pre-sale Service: Offer free technical consultations and customize exclusive testing solutions based on the client's filter type, testing requirements, and production line layout.

During-sale Service: Provide free installation, debugging, and operator training (theory + hands-on) upon equipment arrival to ensure the client's team can operate independently.

After-sale Service: Includes a 1-year free warranty, 7×24 remote technical support (covering major industrial cities nationwide).

Value-added Service: Equipment maintenance guidance and long-term support for optimizing the client's production line.

5. Typical Customer Cases   %%   Case 1: A Consumer Electronics Camera Module Company   %%   Customer Pain Points: Manual inspection of Filters requires 10 inspectors to handle a daily volume of 600 pieces, with a misjudgment rate of 10% for surface scratches, leading to customer returns;

Case 1: A consumer electronics camera module company
Customer Pain Points: Manual inspection of filters, with a daily inspection volume of 600 pieces, requiring 10 inspectors. The false detection rate of surface scratches reaches 10%, leading to customer returns;

Solution: Deploy 2 sets of 400G\800G Filter fully automatic filter testing machines, compatible with 0.76mm ×0.76mm*0.55  Filter, detection cycle10second / Slices; Implementation effect: Daily detection volume increased to 6000 slices, requiring only 1 maintenance personnel, with a misjudgment rate reduced to below 0.05%, customer complaint rate decreased by 90%, and equipment investment costs recovered within 6 months.

6. Contact Us

Company Name: Guangzhou Harley Automatic Control Technology Co., Ltd.

Address: Room 801D, Building 8, No. 638 Shishun Avenue, Shitan Town, Zengcheng District, Guangzhou

Mobile: Mr. Lai 13924066971

Miss Yang 15989558269

To obtain customized Filter testing solutions or equipment parameter manuals, feel free to contact us anytime. We will arrange professional technical engineers to provide you with one-on-one service!